Martin Michlmayr
Kurobox Pro from the front

Installing Debian on the Kurobox Pro

by Per Andersson and Martin Michlmayr

In a nutshell, the installation of Debian works like this: you partition the disk that you will use in the device with ext2 and put the installer images on that disk and run a script which effectively will change the environment for the u-boot boot loader so that it boots from disk rather than flash. When you restart your device, the Debian installer starts and allows you to login via SSH to perform the installation. Debian will then be installed to disk.

Following this procedure, Debian will be installed to your SATA disk. The Buffalo firmware will remain untouched in flash memory. If you want to use the Buffalo firmware again, all you have to do is to change the u-boot environment and tell it to boot from flash.

Requirements and Preparation

In order to install Debian on a Kurobox Pro, you need the following:

Making a Backup

You have to make a backup of all the data stored on your disk before starting with the installation of Debian since the whole disk will be formatted during the installation.

Starting the Installer

Start your Kurobox Pro and let it boot into the Buffalo firmware. You'll hear a short melody when you turn on the device and after about a minute you'll here another short beep. You can now connect to your device with telnet:

telnet 192.168.11.150

You have to replace 192.168.11.150 with the actual IP address of your device. Use root as login name and kuroadmin as password.

First of all, you have to change the way the Buffalo firmware does name resolution. By default the original firmware only resolves names based on files (in this case /etc/hosts). To be able to utilize name servers (DNS) you will have to change this behaviour. This is done by altering the file /etc/nsswitch.conf and changing the default line

hosts: files

to

hosts: files dns

This change can be done with the following command:

echo "hosts: files dns" > /etc/nsswitch.conf

Now that you have DNS working, you can set the system clock based on a time server on the Internet. On new Kurobox Pro devices, the system clock is not set properly, which can cause problems later. Issue the following two commands in order to obtain the current time from a time server:

rdate -s pool.ntp.org
hwclock -w

Now we can actually start to prepare the disk for the installer. First you have to partition the hard disk so the installer image can be stored on the disk. For now, we just need a small partition to store the installer. The disk will be partitioned again during the actual installation, so don't worry about partitioning for now. Let's make a 256 MB partition:

fdisk /dev/sda
Command (m for help): n
Command action
   e   extended
   p   primary partition (1-4)
p
Partition number (1-4): 1
First cylinder (1-19457, default 1):press return
Using default value 1
Last cylinder or +size or +sizeM or +sizeK (1-19457, default 19457):
+256M
w

Now format the hard disk with the ext2 filesystem:

mkfs.ext2 /dev/sda1

Next mount the newly created file system and change the directory to where you mounted it.

mount -t ext2 /dev/sda1 /mnt/disk1
cd /mnt/disk1

Now you can download the Debian installer images from the web using the wget command:

wget http://ftp.nl.debian.org/debian/dists/stable/main/installer-armel/current/images/orion5x/network-console/buffalo/kuroboxpro/config-debian
wget http://ftp.nl.debian.org/debian/dists/stable/main/installer-armel/current/images/orion5x/network-console/buffalo/kuroboxpro/initrd.buffalo
wget http://ftp.nl.debian.org/debian/dists/stable/main/installer-armel/current/images/orion5x/network-console/buffalo/kuroboxpro/uImage.buffalo

This will download the Debian kernel, the installer ramdisk and a script to configure the u-boot environment. Finally, you can run the script by executing the following command:

sh config-debian

When the command has completed, you should make a copy of ubootenv.bak to a USB stick (rather than to the hard drive since the installation of Debian will format the disk again). Apparently the Buffalo firmware doesn't include the VFAT module, so you have to create the ext2 filesystem on your USB stick. In addition to making a copy of ubootenv.bak (a copy of the u-boot configuration environment before we modified it), you should make a copy of /dev/mtdblock1. This is the flash partition where the kernel is stored. While the installation of Debian won't modify the flash content, a copy of the kernel may come in handy if you have to use the recovery mode. Follow these steps to make the backup:

mount -t ext2 /dev/sdb1 /mnt/usbdisk1
cp ubootenv.bak /mnt/usbdisk1
cat /dev/mtdblock1 > /mnt/usbdisk1/mtd1
umount /mnt/usbdisk1

When the command has completed, you can shut down or reboot your device. The next time you power it on again, the Debian installer will start.

The Installation

After you have put the installer images on hard disk, configured u-boot to boot from the hard disk and restarted your device, the Debian installer will start. Since the Kurobox Pro doesn't have any IO device, SSH will be used for the installation. The installer will bring up the network, start the OpenSSH server and you can then connect to the device using SSH. You have to wait a few minutes after starting the system before you can connect. While the installer is setting up the network and starting SSH, the power LED will blink. When the installer is ready and you can login via SSH, the power LED will become solid and you'll hear a short beep.

Since the Kurobox doesn't have a LCD display, the installer cannot tell you which IP address to connect to or which password to use. With regards to the IP address, the following strategy is used:

Please make sure that the device is on a local network to which only you have access since the installer uses a very generic password, namely install. The user is installer. Connect to the installer (again, replacing the address in the example with the actual IP address of your device):

ssh installer@192.168.11.150

The installation should be pretty standard and you can follow the installation guide. The installer knows about the Kurobox Pro and at the end of the installation it install a kernel and ramdisk that will automatically boot Debian. It will also install the micro-evtd package that can be used to control the fan, LEDs, buzzer and buttons on your device.

The only thing to consider is the partition layout of your disk. Since we configured the Kurobox Pro to boot from disk, you have to make sure that the first primary partition of your disk is the /boot partition, that the bootable flag is set for this partition and that is uses the ext2 filesystem. Again, the installer knows about these requirements and if you use guided partitioning it will automatically create an appropriate partition layout. Please note that the partitioner will default to Guided - use the largest continuous free space, but in most cases you want to choose Guided - use entire disk.

When you get confirmation that the installation has finished, confirm and wait for the installer to finish. Once your SSH session terminates, wait a few minutes before you can connect to your newly installed system via SSH. You will be able to log in as root or your newly created user.

Success

You should now have a complete Debian system running on your device. You can use apt-get and other tools to install additional software. The Kurobox Pro is an ARM based device and the armel architecture is fully supported by Debian.

Go back to my Debian on Kurobox Pro page.