Martin Michlmayr

QNAP TS-419P from the front

This page is deprecated. Please use the installer instead.

Manually unpacking a tar ball of Debian on QNAP TS-41x

This page describes how to manually unpack a tar ball of Debian 5.0 (lenny) for the QNAP TS-41x class devices, i.e. QNAP TS-410, TS-410U, TS-419P and TS-419U. However, please note that the user-friendly user-friendly Debian installer is recommended for new installations.

Even though this procedure doesn't require a serial console, I suggest you only install Debian this way if you can make a serial console for your QNAP in case something goes wrong. Note that this procedure will replace the QNAP firmware in flash with Debian and erase all your data on your disk.

For this procedure, you'll need a QNAP TS-41x device with one or more hard drives, a USB stick with 1 GB and an SSH client.

Before you start, please ensure that your Ethernet cable is connected to eth0 (i.e. the first Ethernet port) rather than eth1 (the second Ethernet port). On the TS-419, Ethernet port numeration differs between the QNAP firmware and Debian. On Debian, eth0 is the lower (and not the upper) connector!

Preparing the hard drive

If you have previously installed the QNAP firmware to disk, you have to remove all disks before starting your TS-41x device. Now start your QNAP device and wait for it to boot. After a while you you will hear a beep and a bit later you'll hear a longer beep. Wait for a few more seconds and then connect to the machine via SSH. On the TS-419P, you can easily find out when to connect by waiting for the IP address to be displayed on the LCD. The username is admin and the password is admin too.

First of all, put your SATA disks back into your TS-41x and make sure you put them into the device in the right order, i.e. hdd1 first, then hdd2, etc. Then put the USB into the QNAP and wait for the QNAP firmware to mount the stick. Presumably, it's formatted with VFAT which won't work for us. So unmount the stick and format it:

umount /share/external/sdi1
mke2fs -T ext2 /dev/sdi1
mount /dev/sdi1 /share/external/sdi1

Now you can download a tar ball of Debian lenny and extract it:

cd /share/external/sdi1
busybox wget http://people.debian.org/~tbm/ts-219/lenny/base.tar.bz2
tar -xjvf base.tar.bz2

On the QNAP TS-41x, the MAC address is stored in two locations: the QNAP firmware will read the MAC address from a special location in flash but the u-boot configuration also contains a (different) MAC address. Debian and QNAP's recovery mode will use the MAC address from u-boot and so it will be different to what it was with the QNAP firmware. In order to avoid this problem, you can update the MAC address stored in the u-boot configuration:

cd /share/external/sdi1/root
ubootcfg -b 0 -f /dev/mtdblock4 -o uboot.orig
busybox wget http://people.debian.org/~tbm/ts-41x/lenny/fix-mac
sh fix-mac
ubootcfg -b 0 -f /dev/mtdblock4 -o uboot.new

Let's make a backup of the QNAP firmware from flash:

cat /dev/mtdblock0 > mtd0
cat /dev/mtdblock1 > mtd1
cat /dev/mtdblock2 > mtd2
cat /dev/mtdblock3 > mtd3
cat /dev/mtdblock4 > mtd4
cat /dev/mtdblock5 > mtd5

Before we enter the Debian chroot, let's copy the network configuration over:

cp /etc/resolv.conf /share/external/sdi1/etc/

And let's generate udev rules for the network that work with your device:

busybox wget http://people.debian.org/~tbm/ts-41x/lenny/gen-udev-rules
sh gen-udev-rules

Let's enter the Debian system on USB disk to prepare the SATA disk:

cd /tmp
unset LANG
unset LC_ALL
unset LC_CTYPE
mount -t proc none /share/external/sdi1/proc
mount -o bind /dev /share/external/sdi1/dev
chroot /share/external/sdi1
cd /dev
MAKEDEV sda sdb sdc sdd

Now you have to partition and format your SATA disks. You can use fdisk to partition them. The RAID and LVM2 tools are available but make sure to generate a valid /etc/mdadm.conf configuration file if you want to use RAID. Finally, you should format the partitions with ext2/3.

After you've formatted your disks, you can mount the root filesystem:

mount /dev/whatever /mnt

Unpack the tar ball to the disk:

cd /mnt
apt-get install bzip2
tar -xjvf /base.tar.bz2

Now you have to fix a few things with the tar ball. First of all, change the configuration of qcontrol:

rm /mnt/etc/qcontrol.conf
ln -s qcontrol/ts41x.lua /mnt/etc/qcontrol.conf

Copy the network udev rules file over:

mv /root/70-persistent-net.rules /mnt/etc/udev/rules.d/

Finally, edit /mnt/etc/fstab and adapt it to your partition layout.

Now we're done with the disk and can unmount it:

umount /mnt

Now we have to obtain the Debian files that have to be written to flash:

mkdir /root/debian
cd /root/debian
wget http://people.debian.org/~tbm/ts-41x/lenny/mtd1.bz2
wget http://people.debian.org/~tbm/ts-41x/lenny/mtd2.bz2
bzip2 -d mtd*

We have to unpack the initramfs and change the root device:

mkdir i
cd i
zcat ../mtd2 | cpio -i
rm -f conf/conf.d/resume

Now edit conf/param.conf and replace the root device with the device where you keep the root filesystem. Note: if you use LVM, you have to use the format /dev/mapper/foo-bar! Something like /dev/foo/bar will not work.

OK, let's create the new initramfs:

find . | cpio --quiet -o -H newc > ../new-initrd
cd ..
rm -rf i
gzip -9 new-initrd
dd if=new-initrd.gz of=new-initrd.gz.padded ibs=9437184 conv=sync

Now write the Debian kernel and ramdisk to flash:

cat mtd1 > /dev/mtdblock1
cat new-initrd.gz.padded > /dev/mtdblock2

Leave the chroot and unmount the USB stick:

exit
umount /share/external/sdi1/proc
umount /share/external/sdi1/dev
umount /share/external/sdi1

Now remove the USB stick and restart the machine:

reboot

Put the USB in your PC and make a backup of the mtd files from /root.

Boot the system

Your machine will start Debian from disk now. After about 2 minutes, you should hear a beep and the status light will become green. You can now connect to Debian via SSH. Note that the user name is root rather than admin now and that the password is root too! There are no normal users yet. The RSA key of the host is:

ae:60:d5:ba:ec:35:62:75:b8:06:5e:a7:e5:30:86:fd

What to do now

You now have a working system. There are a few things you should do, though:

Go back to my Debian on QNAP TS-41x page.

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